Basic of Heavy Equipment Maintenance Management

Heavy Equipment Maintenance Management

Maintenance Management

A method to manage and execute the Maintenance where consist of Planning, Organizing, Leading & Motivating and Controlling Process to achieve Goal or Target, but we can’t forget about one of the most important thing in order to keep the Process run as we want, that’s Evaluating the Process.

Planning à Calculate Planning to get Maintenance Schedule, Manpower, Material for Maintenance, Tools & Facility Requirement

Organizing à Maximize Manpower usage who be required refer to the Plan

Leading & Motivating à Used our resource to make other people take effective responsibility to achieve Goal or Target

Controlling à Monitor & Control all Process or Progress refer to the Plan what may need change or improvement

Evaluating à Evaluate all of the result and conclude effectively about level of efficiency of finished or unfinished KPI (Key performance Indicator)

Cycle Of System

Pillars in Maintenance Management System

People

à All People in Plant Dept (Mechanic, Helper, Welder, Group Leader, Supervisor, Maintenance Planner, Plant Section Head and above)

Tools & Facility

à Mechanic Common Tools, Diagnostic Tools, Measurement Tools & Special Tools

à Workshop, Lube System, Greasing System, Cleaning System, Learning Centre and other facility

Material

à Parts, Oil, Grease & Other Consumable Goods

à Rebuild Component for Exchange Planning

System & Procedure

à References: OMM, Shop Manual, Guidance Book, ISO (SOP) & Company Rule and Policy

Type Of Maintenance

• Planned Maintenance

• Maintenance Program

• Preventive Maintenance Program & Backlog Management

• Maintenance Program based on Condition

• Scheduled Repair or Overhaul

• PM-Clinic / Program Pemeriksaan Mesin (PPM)

• Undercarriage Maintenance Program / Program Pemeliharaan Undercarriage (PPU)

• Exchange Component Program / Program Tukar Alat (PTA)

• Oil Analysis Program / Program Analisa Pelumas (PAP)

• Attachment Maintenance Program / Program Perawatan Attachment (PPA)

• Vehicle Health Monitoring System (VHMS)

• Unplanned Maintenance

• Troubleshooting, Repair, Testing & Adjusting

• Maintenance Planning Program

• Planning Calculation, Scheduling, Executing & Cost Controlling

• Machine Performance Reporting Program